Daewoo ST Series Istruzioni per gli Interventi Scaricare il pdf (Pagina 168)

•

Install the 2 clamp plates (51), eight

lock washers (54) and tighten the 8

bolts (59) to the torque value.

Install the V-band clamp (29) and

tighten the lock nut (62) to the torque

value.

Caution : Make sure the scribe marks are aligned.

- 165 -

EA7M4060

Trust value Nm in-lbs

Lock nut (62) 8.5 75

Bolts (57) 8.5 75

1 2 ... 163 164 165 166 167 168 169 170 171 172 173 ... 182 183

FOREWORD 2
CONTENTS 3
1. Specification 4
1.1.2. L086TI 5
1.1.3. AD136/T/TI/086TI 6
1.2. Engine Aspects 7
1.2.2. Engine Assembly 8
1.3. Engine Performance Curve 9
EC5OM138 10
2. Safety Regulations 11
CAUTION : 12
3.1.1. Lubricating oil 15
3.1.2. Cooling water 15
OUT OUTIN IN 16
3.1.7. Gauge Panel 17
2) Engine Warning Lamps 18
3.2. Starting 19
3.3. Engine Break-in 19
EC5OM126 20
3.3.3. Final 10 hours 21
3.6. Operation in Winter Time 23
3.7. Tuning the Engine 23
4. Maintenance and Care 24
4.3. Cooling System 26
PRE CHARGE 28
EA7O5013 28
4.3.5. Thermostat check 30
EFM2055I 31
EB4O401L 32
EB4O402L 32
EA4O5014 32
4.4. Lubrication System 33
EC5OM128 34
Oil drain pump 34
EA9O4002 34
4.4.4. Marine gear oil change 35
EB4O403L 36
EA3M1024 37
EA7O5006 37
4.5.3. Inter-cooler cleaning 38
4.5.4. Turbocharger cleaning 38
4.6. Fuel System 39
4.6.4. Fuel filter exchange 41
4.7. Electric System 42
4.8. Cylinder 43
5.1. Reduction Gear 46
5.1.2. Characteristics 47
5.1.3. Operation 47
EA7O6011 48
5.3. Propeller Selection 49
5.4. Electric System 50
5.4.2. Starter Motor 52
6.1. Disassembly 53
6.1.5. Alternator 54
6.1.6. Fuel filter 54
6.1.7. Breather 54
6.1.8. Inter cooler 54
6.1.9. Air cleaner 55
6.1.10. Turbo charger 55
6.1.11. Expansion tank 55
6.1.12. Stop solenoid 56
6.1.13. Injection pipe 56
6.1.14. Intake manifold 56
6.1.15. Thermostat 56
6.1.16. Heat exchanger 57
6.1.17. Exhaust manifold 57
6.1.18. Starter 57
6.1.19. Sea water pump 57
6.1.20. Water pump 58
6.1.21. Injection pump 58
6.1.22. Oil filter 59
6.1.23. Vibration damper 59
6.1.25. Idle gear 60
6.1.26. Injection pump drive 60
6.1.27. Cylinder head cover 60
6.1.28. Rocker arm assembly 61
6.1.29. Injection nozzle 61
6.1.30. Cylinder head 61
6.1.31. Valve & stem seal 62
6.1.32. Oil cooler 62
6.1.33. Oil pan 62
6.1.35. Relief valve 63
6.1.37. Cylinder liner 64
6.1.38. Flywheel 64
6.1.39. Oil seal 64
6.1.40. Flywheel housing 64
6.1.41. Cam shaft and tappet 65
6.1.43. Timing gear case 65
6.1.45. Oil spray nozzle 66
6.2. Inspection 67
EA0M4052 69
EA0M4046 69
EDM2032P 69
EA3M2032 70
EJM2049I 70
EA0M4056 71
Spring tester 71
EDM2037I 71
EA8M3002 72
EA0M4059 72
EA0M4070 73
EDM2061I 73
EA0M4073 73
6.2.5. Camshaft 74
6.2.6. Crank shaft 75
= O A - O B 78
EA6M063I 79
EA6M064I 79
6.2.8. Piston 80
6.2.9. Piston rings 81
EA0M4031 82
EA3M2047 82
6.2.11. Connecting rod 83
6.3. Engine Re-assembly 84
6.3.5. Crankshaft 85
EAMD077I 86
EAMD078I 86
EAMD075S 86
6.3.6. Flywheel housing 87
6.3.7. Rear oil seal 88
6.3.8. Flywheel 88
6.3.9. Timing gear case 88
6.3.11. Timing gear 89
6.3.13. Front oil seal 90
EAMD088I 91
EAMD089I 91
EAMD090I 92
EA8M3006 92
EAMD092I 92
6.3.17. Oil pump and oil pipe 93
6.3.18. Oil pan 94
6.3.20. Cylinder head 94
Type 1 Type 2 95
6.3.22. Rocker arm assembly 96
6.3.23. Injection nozzle 97
6.3.25. Injection pipe 98
6.3.26. Cylinder head cover 98
EB4O601L 99
EB1M9090 99
(2) Injection timing 100
EQM3089S 101
EAMD021I 101
EA3M1017 101
Oil filter 102
Oil cooler 102
6.3.31. Heat exchanger 103
6.3.29. Water pump 103
6.3.30. Sea water pump 103
6.3.32. Thermostat 104
6.3.33 Exhaust manifold 104
6.3.34. Intake manifold 104
6.3.36. Injection pipe 105
6.3.37. Starter 105
6.3.38. Intercooler 105
EC5OM130 106
EB1M3008 106
EC5OM113 106
EC5OM110 106
6.3.43. Alternator 107
6.3.44. V - Belt 107
7. Main Parts Maintenance 108
EAMC005I 109
EAMC006I 109
EAMC007I 109
7.2. Cooling System 110
7.3. Fuel System 111
EB7O7015 112
EB7O7016 114
EB7O7018 116
EB1M4001 118
EB1M4002 118
EB1O4001 120
EB1O4002 120
Caution : 124
EA4O9101 125
Adjust linkage length so that 126
ABCD EFGHJKL MNP 131
MADE IN AGAWAM, MA U.S.A 132
EA6M4005 136
7.3.3. Fuel feed pump 141
EQM4020I 142
EB1M4003 142
EQM4022I 144
EAMC016I 144
EQM4023I 144
7.3.4. Fuel injection nozzle 145
EB1M4004 146
EFM2056I 147
EFM2057I 147
Normal Abnormal Abnormal 147
EAMC022I 147
7.4. Turbocharger 148
7.4.2. Turbo charger assembly 149
EA7M4003 150
EA7O5012 151
7.4.4. Maintenance 152
EA7M4005 153
EA7M4006 153
EA7M4007 153
EA7M4008 153
EA7M4009 154
EA7M4010 154
EA7M4011 154
EA7M4012 154
EA7M4013 155
EA7M4014 155
EA7M4015 155
EA7M4016 155
EA7M4017 156
EA7M4018 156
EA7M4019 156
EA7M4020 156
EA7M4021 157
EA7M4022 157
EA7M4023 157
EA7M4024 157
EA7M4025 158
EA7M4026 158
EA7M4027 158
EA7M4028 159
EA7M4029 159
EA7M4030 160
EA7M4031 160
EA7M4032 160
EA7M4033 160
EA7M4034 161
EA7M4035 161
EA7M4036 161
EA7M4037 161
EA7M4038 162
EA7M4039 162
EA7M4040 162
EA7M4041 163
EA7M4042 163
EA7M4043 163
EA7M4044 163
EA7M4045 164
EA7M4046 164
EA7M4047 164
EA7M4048 164
EA7M4049 165
EA7M4050 165
EA7M4051 165
EA7M4052 165
EA7M4053 166
EA7M4054 166
EA7M4055 166
EA7M4056 167
EA7M4057 167
EA7M4058 167
EA7M4059 167
EA7M4060 168
8. Troubleshooting 169
Insufficient output 170
Overheating 171
Black smoke is produced 172
White smoke is produced 172
Battery is dead or not 174
9. Special Tool List 175
EAMD107I 176
EAOO4014 176
EA7O5008 176
EA3M2029 176
10. Tightening Torque 177
Thermostat 183

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Daewoo ST Series Istruzioni per gli Interventi Pagina 168

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